| Customization: | Available |
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| Production Scope: | Parts Production Line |
| Automation: | Automation |
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| NAME | Fully Automatic Solar Panel Laminator Machine | |||
| Model | ZST-AYZ-22-36WF | Patent No: ZL2009 20217588.0 | CE Certificate NO: CN.CE.0631-08/10 New CE Certificate NO: SI 2008/1597 | |
| Capacity | 10MW/Shift (For 260W 4 piece 156*60 Panel Laminated) | |||
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| Device parameters | Power | AC380V/50Hz/3Phase/5Line | Weight | 12500kg |
| Compressed Air Flow | 1000L/min | Air pressure | 0.5~1.0MPa | |
| Laminated cavity height | 25mm | Lamination area | 2200mm×3600mm×2 | |
| Normal power | 15KW | Total Power | 56KW | |
| Working face | 10.4"Touchscreen | Vacuum Rate | 200M3/H/Germany Vacuum Pump | |
| Heating Platform | Per square meter | Maximum temperature | 180ºC | |
| of non-flatness ≤ 300um | ||||
| Temperature uniformity | ≤ ± 2 ºC | Working Temperature | 100ºC~160ºC | |
| Temperature range | 30ºC~180ºC | Temperature Accuracy | ±1ºC | |
| Maximum setting temperature | 180ºC | Noise at Work | <65dB | |
| Vacuum Time | 90 seconds 150Pa | Lamination time | PVB/EVA :12-15/min | |
| Cover travel | 200mm | Dimensions(mm) | 11800×3200×1800 | |
| Major Structure: Loading + Laminating + Unloading+ UPS Two sets of Vacuum Pumps |
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Equipment Features
Equipment Features |
. Technical characteristics
(A) Key Features
1. Heating Method: Uses hot plate with circulating heat-conducting oil for heating.
2. Overall Design: Comprises a laminating machine with feeding station, laminating station, discharging units, heating system, and control system. Can perform automatic feeding, laminating, and discharging tasks.
3. Integrated Enclosure Structure: Maintains panel surface flatness consistently at 130 ºC -150 ºC for 16-24 hours daily, with panel surface flatness ≤ 300um per square meter.
4. Strong Vacuum Capability: Equipped with a built-in vacuum pump and upper and lower limit vacuum chamber reaching 150Pa. Vacuum can be achieved in less than 90 seconds in automatic mode. Vacuum system includes air-purifying devices for steady operation.
5. Wrinkle-Resistant Cover Rubber: Uses technology to prevent wrinkles and prolong the rubber's lifespan, improving the quality of laminated components.
6. Customizable Inflation Time: Choose inflation speed from 0 to 90 seconds.
7. The airbag pressure control range is 0-1.5 atm.
8. The main unit has a conveyor system with cleaning brush rollers to automatically clean PVB / EVA adhesive residues.
9. Site induction sensors can be adjusted to open between 50 ~ 200mm.
10. Sleek and compact new machine designs save 50% of space.
(B) Management Functions
1. Control Method: Blend of automated and manual control methods. Can handle tasks like automated feeding, laminating, and unloading, as well as manual operations.
2. Control Setup: Utilizes Taiwan Yonghong PLC control system with a user-friendly touch screen display available in Chinese or English.
3. Temperature Management: Utilizes smart temperature control A/D module for precise temperature regulation with an accuracy of ± 1 ºC. Temperature range from 30 ºC to 150 ºC, with a maximum temperature of 180 ºC.
4. Flexible Control Choices: Provides options for both manual and automatic control methods. Automatic mode for efficient production, while manual mode is beneficial for troubleshooting and maintenance tasks.
5. Electrical Setup: Fitted with low-voltage electrical components from French for consistent and dependable performance.
6. Easy-to-Use Interface: Includes a 10.4" touch screen interface for simple navigation and setting of parameters. Different process parameters are shown for easy monitoring.
7. Reliable High Temperatures: By using hot oil heating and a special pipeline system, the work platform can maintain temperature consistency within ± 2 ºC.
8. Automatic Parameter Memory: Allows for flexible adjustment of production process parameters without the fear of losing settings for future use. Quality analysis can be conducted using real-time on-site data.
. Security Features 1. Detection System for Low Oil Levels in Heat Transfer Oil Circulation System to Avoid Oil Shortages
2. Automated Oil Temperature Monitoring System with Alarm and Power Shutdown
3. Tri-color Warning Lights for Equipment Status Alert
4. Vacuum Level Monitoring Alarm System
5. Over-discharge Protection System to Prevent Financial Losses from Excessive Discharge
. Application Performance 1. Ideal for use in industrial and laboratory environments, functioning 24/7.
2. Able to laminate and cure materials, with great compatibility with various components.
3. Environmental compatibility: recommended for use in standard industrial and laboratory conditions, best suited for altitudes under 2800 meters.
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